3/8" x 6.6' (10mm x 2050mm) 4R FCC SBS 2010 HYDRAULIC 4 ROLLS PLATE BENDING MACHINE NEW
3/8" x 6.6' (10mm x 2050mm) 4R FCC SBS 2010 HYDRAULIC 4 ROLLS PLATE BENDING MACHINE
Technical Specifications:
• Useful working length :2050 mm / 80.7087”
• Diameter of top cylinder :Ø210 mm / 8.26772”
• Diameter of bottom cylinder :Ø190 mm / 7.48031”
• Diameter of side cylinder :Ø170 mm / 6.69291”
• Motor power :11 kW / 60HP
• Rolling speed :5 m/min.
• Weight(approx.) :4500 kg / 9921 Lbs.
• Overall dims (L-W-H) :4600X1400X1400 mm / 181.1” x 55.1” x 55.1”
• Power Supply :380V-3Ph-50Hz
• Diameter of top cylinder :Ø210 mm / 8.26772”
• Diameter of bottom cylinder :Ø190 mm / 7.48031”
• Diameter of side cylinder :Ø170 mm / 6.69291”
• Motor power :11 kW / 60HP
• Rolling speed :5 m/min.
• Weight(approx.) :4500 kg / 9921 Lbs.
• Overall dims (L-W-H) :4600X1400X1400 mm / 181.1” x 55.1” x 55.1”
• Power Supply :380V-3Ph-50Hz
Machine Performance (At Full Length): 2050mm / 80.7087”
WithPre–Bending ØDia(mm) Thickness(mm)
Min.Inner Diameter 420 / 16.5” 8 / .31496”
Min.Inner Diameter 420 / 16.5” 8 / .31496”
Min.Inner Diameter 840 / 33” 10 / .39370”
Bending ØDia(mm) Thickness(mm)
Min.Inner Diameter 315 / 12.4016” 8 / .31496”
Min.Inner Diameter 315 / 12.4016” 8 / .31496”
Min.Inner Diameter 630 / 24.8031” 10 / .39370”
*Bending capacities are calculated based on 240 N/mm2 Yield Point(for ST37 Mild Steel Plates).
General Specifications:
• Machine is best for medium-weight /heavy plate bending of cylinders and various radiused parts.
• Bottom pinching roll with hydraulic positioning. (Top/Down movements)Double pre-bends (at both ends) in one pass is obtained easily.
• Machine can make bending in shapes of radiused and elliptic by 4 axis NC control system.
• Top roll is driven by a hydraulic motor coupled to the planetary gearbox (Equipped with overload protection system). Lateral rolls are also driven by hydraulic motor coupled to the planetary gearbox, bottom roll is idle(free).
• Movement of the lateral rolls is carried out by means of pistons.
• Hydraulic drop end for ease of cylinder removal.
• All operations are conveniently located on an independent Mobile Control Panel.
• SAE 1050-DIN CK45-MKE C 1045 induction hardened rolls are of high tensile carbon steel forgings, heat treated and submitted to non-destructive structure controls. On requirement, rolls can be supplied as surface polished.
• Hydraulic elements: Motor & pump group, pressure valves, selenoid valves, oil display and etc. Eaton (UK) components are used.
• Hydraulic elements: Motor & pump group, pressure valves, selenoid valves, oil display and etc. Eaton (UK) components are used.
• Electric equipments: Lovato (Italy).
• Emergency system : Laser sensor barrier around the machine and emergency push button.
• Built according to EC Safety Directives. (CE Mark) and ISO 9000 Certificate.
• User’s Manual in English.
• Built according to EC Safety Directives. (CE Mark) and ISO 9000 Certificate.
• User’s Manual in English.
Working System:
In this system, 2 lateral side rollers and 1 bottom roller (pinching roller) are mounted to housings in bronze bushing blocks and these blocks are connected to big hydraulic pistons which supply up and down movement in linear way. The name of this system is Rectilinear Guide System.
In this system, power is applied by hydraulic motors and planetary gearboxes to top and lateral rollers of the machine.
In this system, 2 lateral side rollers and 1 bottom roller (pinching roller) are mounted to housings in bronze bushing blocks and these blocks are connected to big hydraulic pistons which supply up and down movement in linear way. The name of this system is Rectilinear Guide System.
In this system, power is applied by hydraulic motors and planetary gearboxes to top and lateral rollers of the machine.
Drive System:
Top roll is driven by a hydraulic motor coupled to the planetary gearbox (equipped
with overload protection system). Lateral Side Rolls are driven and Bottom Roll is idle.
We powered the lateral side rollers because depending on our experience, most
important prebending action is made on the lateral side rollers and for this reason the side rollers must be powered in order to keep the force applied to the plate bending point. Bottom roller is free to pinch and support to forward and backward movement of the plate easily without slipping.
Top roll is driven by a hydraulic motor coupled to the planetary gearbox (equipped
with overload protection system). Lateral Side Rolls are driven and Bottom Roll is idle.
We powered the lateral side rollers because depending on our experience, most
important prebending action is made on the lateral side rollers and for this reason the side rollers must be powered in order to keep the force applied to the plate bending point. Bottom roller is free to pinch and support to forward and backward movement of the plate easily without slipping.
Working Principle:
Figure 1.
First of all, as shown in Figure 1, the material is aligned between 4 cylinder.
Figure 2.
The material is compressed with the aid of the upper roller and the lower-left cylinder and made pre-bending. Excessive compaction may cause thinner thickness and degradation of the material.
Figure 3.
The motor is actuated and second step of pre-bending made.
Figure 4.
After making the necessary pre-bending process, you may start to the process of bending form any desired edge. After the last pre-bending operation, starting immediately from the last edge, depend on pre-bending, provides you to achieve better results. Setting of required radius is made with the help of the upper ball as described in figure 4.
Figure 5.
You may continue to the process of bending, as shown in Figure 5, it is better to bend the material with less passes to obtain the desired profile shape however it is normal to use multiple passes.
First of all, as shown in Figure 1, the material is aligned between 4 cylinder.
Figure 2.
The material is compressed with the aid of the upper roller and the lower-left cylinder and made pre-bending. Excessive compaction may cause thinner thickness and degradation of the material.
Figure 3.
The motor is actuated and second step of pre-bending made.
Figure 4.
After making the necessary pre-bending process, you may start to the process of bending form any desired edge. After the last pre-bending operation, starting immediately from the last edge, depend on pre-bending, provides you to achieve better results. Setting of required radius is made with the help of the upper ball as described in figure 4.
Figure 5.
You may continue to the process of bending, as shown in Figure 5, it is better to bend the material with less passes to obtain the desired profile shape however it is normal to use multiple passes.
Standard Equipment:
4 AXIS NC Controller Panel 7.4” Touchscreen : Standard
Cone rolling equipment : Standard
Central oiling system : Standard
Induction Hardened Rolls (58-60HRC) : Standard
Electronic Balancing System for precision works on Top Roll Model : Standard
Optional Equipments:
Hydraulic Lateral Side Support (1pcs.) : Price on Request
Hydraulic Overhead Crane : Price on Request
7 AXIS NC Controller Panel 7.4” Touchscreen : Price on Request
Oil cooling system : Price on Request
Accumulator System on Hydraulics :Price on Request
Polished rolls :Price on Request
