FABRICATION ~ CHIP TURNING ~ CNC

TECHNICAL DATA SHEET

(4) 40 Metric Ton IMAC Single Lift Rubber Tired Gantry Cranes (RTG) New 2014, Never Used, Project Canceled

RTG 50  / 23.70 / 6 + 1 AC ( 16 wheels )

FSS-RTG - 16 Wheel Technical Data Sheet / Nov 2014 / rev.000 Data-1/6

Crane Capacity

Stacking Capacity under Crane: Height: 1 over 6 Containers

Width: 6 rows plus 1 truck lane

Container Sizes to be handled: 1 x 20 / 40 ft

Spreader Extension Range: 1 x 20 / 40 ft

Lifting Capacity under Spreader (Rated Load): 40.0 t = 39.4 LT

Lifting Capacity under Spreader (Exceptional Load): N/A

Main Dimensions

Crane Track Width: 23.70 m = 77.8 ft

Clearance between Legs: 22.880 m = 75.1 ft

Trolley Cross Travelling Distance: 18.199 m = 59.7 ft

Total Width of Crane: approx. 27.07 m = 88.8 ft

Maximum Slope in Trolley Travelling Direction: 0.0 % = 0.00 °

Lifting Height (Clearance under Twistlocks): 21.00 m = 68.9 ft

Total Height of Crane: approx. 29.62 m = 97.2 ft

Gantry Travelling Distance: stack length 300 m = 984 ft

Maximum Slope in Gantry Travelling Direction: 0.0 % = 0.00 °

Number of Wheels per Corner: 4

Wheel Base: 9.15 m = 30.0 ft

Wheel Spacing: 2.50 m = 8.2 ft

Total Length of Crane over Wheel Guards: approx. 13.37 m = 43.9 ft

Skew Capability: +/- 5.0 °

Trim Capability: +/- 3.0 °

List Capability: N/A

Operating Speeds

Hoisting / Lowering :

- with Empty Spreader: max: 46.0 m/min = 150.9 fpm

Accel. / Decel. Time: 3.0 s / 3.0 s

- with Rated Load: max: 25.0 m/min = 82.0 fpm

Accel. / Decel. Time: 2.0 s / 2.0 s

- with Exceptional Load N/A N/A

Trolley Travelling :

- with and without Rated Load: max: 70.0 m/min = 229.7 fpm

Accel. / Decel. Time: 4.0 s / 4.0 s

- with Exceptional Load N/A N/A

Gantry Travelling :

- no Load, no Slope, against Operation Wind: max: 134.0 m/min = 439.6 fpm

Accel. / Decel. Time: 8.0 s / 8.0 s

- 25t Load, no Slope, against Op. Wind: max: 67.0 m/min = 219.8 fpm

Accel. / Decel. Time: 8.0 s / 8.0 s

- with Exceptional Load N/A N/A

Wheel Turning Movement : - 0° to 90° : 45.0 s

Skew Movement - 0° to 5° : 5.0 s

Trim Movement - 0° to 3° : 17.0 s

Climatic Conditions

The crane is designed to operate under the following climatic conditions

Ambient Temperature - Minimum: 5 °C

- Maximum: 52 °C

Maximum Relative Humidity: 100 %

FSS-RTG - 16 Wheel Technical Data Sheet / Nov 2014 / rev.000 Data-2/6

Maximum Wind Speed - in Operation: 20 m/s = 72 km/h

Wind Pressure: 245 N/m2

- out of Operation, without Tie-Downs: 25 m/s = 90 km/h

Wind Pressure: 383 N/m2

- out of Operation, with Tie-Downs: 50 m/s = 180 km/h

Wind Pressure: 1533 N/m2

Classifications

Structure (BS2573): - Class of Utilisation: (for 2 million cycles) U 7

- State of Loading Q 2

- Group Classification: A 7

Hoist / Trolley Mechanism (FEM 1.001):

- Class of Utilisation: (for 12500 working hours) T 6

- State of Loading L 3

- Group Classification: M 7

Gantry Mechanism (FEM 1.001):

- Class of Utilisation: (for 6300 working hours) T 5

- State of Loading L 2

- Group Classification: M 5

Stability (FEM): The Crane remains stable if one of the wheels is deflated or broken

during handling a container at the most unfavourable condition.

Weights and Wheel Loads

Actual weights shall be determined after final construction (as built).

The maximum wheel load shall not be increased.

Weight of Crane : - Without Load: 177.0 t

- With Rated Load: 217.0 t

Maximum Wheel Load :

- Wheel Load in Operation at 20 m/s Wind Speed: 18.9 t

Noise Levels

Inside Operator's Cabin : - during Operation: 75 dBA

Inside Electrical House : - without working Converter Fans: 75 dBA

- with working Converter Fans: 80 dBA

Diesel-Generator Set : - at 1 m Distance under full Load Condition: 80-85 dBA

FSS-RTG - 16 Wheel Technical Data Sheet / Nov 2014 / rev.000 Data-3/6

Electrical System Data

Crane Supply Voltage: 460 V, 3 Phases + PE

Crane Supply Frequency: 60 Hz

Main Drives Supply Voltage: 460 V

Auxiliary Drives Supply Voltage: 460 V

Control Voltage: 230 V, Single Phase

and 24 V DC

Lighting System Voltage: 230 V, Single Phase

Convenience Socket Outlet Voltage: 230 V, Single Phase

External (Shore) Power Supply: 460 V, 3 Phases + PE

Main Drives

Hoist Gantry Trolley

Motors - Quantity: 1 4 2

- Rated Voltage: 460 V 460 V 460 V

- Rated Power Capacity: 180 kW 35.0 kW 12.0 kW

- Rated Current: 290 A 57 A 19 A

- Rated Speed: 1005 rpm 1680 rpm 1750 rpm

- Max. (field-weakening) Speed: 1845 rpm N/A N/A

- Mounting Type: IM B5 IM B3 IM B5

- Protection Class: IP 65 IP 65 IP 65

- Insulation Class: ISO F ISO F ISO F

- Rating (Duty Type): S1 S2 30 min S1

Inverter - Quantity: 1 4 1

Drive Sharing:

Total Quantity: 4 total

- Rated Power: 200 kW 46 kW 46 kW

- Max. Current: 555 A 141 A 141 A

- Overload Factor(for 1min): 150 % 150 % 150 %

Brakes - Quantity: 1 4 2

- Type of Brake: disc disc disc

- mounted at: motor shaft motor end motor end

- Brake Actuation: electro-hydr. electro-magn. electro-magn.

- Brake Force applied by: caliper springs springs

- Torque: 3550 Nm 300 Nm 160 Nm

Emergency brake - Quantity: 2

- Type of Brake: disc

- mounted at: drum

- Total Torque at both drums: 143000 Nm 97,470 Nm

Reducer - Quantity: 1 4 2

- Type of Gear: helical Differential Axel helical bevel

- Mounting Type: Foot mounted foot mounted hollow shaft

- Rated Torque: 131,000 Nm 15,000 Nm 8,500 Nm

- Lubrication: oil bath oil bath oil bath

- Motor Coupling: flexible flexible

FSS-RTG - 16 Wheel Technical Data Sheet / Nov 2014 / rev.000 Data-4/6

Diesel Generator Set

Diesel Engine : Main Diesel Engine :

- Manufature: Cummins

- Type: QSX15

- Speed: 1800 rpm

- Standby Power: 511 kW

- Prime Power: 463 kW

Main Alternator :

- Manufature: Stamford

- Type: HCI534F2

- Speed: 1800 rpm

- Rated Voltage: 460V / 60 Hz

- Rated Power Capacity: 563 KVA

- Rated Power in kW (cos ϕ = 0.8): 450 kW

Other Equipment

Hoist Unit : - Hoist Drum Diameter: 800 mm

- Hoist Rope Sheave Diameter: 710 mm

- Hoist Wire Rope, Quantity: 4

- Diameter: 25.00 mm

- Wire Strength: 1960 N/mm2

- Minimum Breaking Load: 46.48 t

- Calculated Safety Factor: 7.20

- Anti Sway Drum Diameter: 400 mm

- Anti Sway Rope Sheave Diameter: 315 mm

- Anti Sway Wire Rope, Quantity: 4

- Diameter: 12 mm

- Wire Strength: 1960 N/mm2

- Calculated Breaking Load: 16.28 t

- Minimum Breaking Load: 13.06 t

- Minimum Safety Factor: 6

Gantry Travelling Unit : - Number of Travelling Wheels: 16

- Tyre size: 16.00-25 32PR

- Tyre pressure: 10 bar

- Rim size: 11.25/2.0

Trolley Travelling Unit : - Number of Travelling Wheels: 4

- Wheel Diameter: 500 mm

- Wheel Bearings: Spherical roller bearings

- Trolley Rail Section: 70 mm

- Guide Roller Diameter: 160 mm

- Roller Adjustment Range: +/- 10 mm

FSS-RTG - 16 Wheel Technical Data Sheet / Nov 2014 / rev.000 Data-5/6

Standards

The below-mentioned standards will be used for the overall design of crane.

- Mechanical Design: DIN; FEM

- Structural Design: FEM, BS

- Electrical Design: DIN; VDE; EN; IEC

- Design of Access Ways: ISO; FEM; Local Standards

- Safety Regulations: DIN; Local Standards

Supplier List

Item No. Description Brand

1 Main Engine Cummins GEN SET

2 Main Generator

3 Hoist Gearbox SEW

4 Trolley Gearbox SEW

5 Gantry Differential Axel KESSLER

6 Hoist Motor Wölfer

7 Trolley Motor Wölfer

8 Gantry Motor Wölfer

9 Hoist Inverter Drive Simens S120

10 Trolley Inverter Drive Simens S120

11 Gantry Inverter Drive Simens S120

12 System PLC Siemens

13 Cables Lapp / Faber Kabel

14 Spreader Cable Tratos

15 Spreader Bromma

16 Cable Chain Cavotec

17 Crane Management System (CMS) Siemens

18 Hydraulic for Sliding Platform Ruppel Hydraulik

19 Hydraulic for Wheel Turning Ruppel Hydraulik

20 Hydraulic for Anti-sway Ruppel Hydraulik

21 Screw Motor Jack Cosmic Industry Co., Ltd

22 Hoist Electro-hydraulic Brake Pintsch Bubenzer

23 Trolley Electro-magnetic Brake Pintsch Bubenzer

24 Gantry Electro-magnetic Brake Pintsch Bubenzer

25 Crane Distance Warning System Titze

26 Tension Load Cell Titze

27 Transformers various

28 Flood lights Prismalence